The Mercedes-Benz Kecskemét plant has started production of the new A-Class. This makes the Hungarian plant, about 90 km in the south of Budapest, the second location worldwide to produce the new compact model. The production of the new A-Class started at the Mercedes-Benz Rastatt plant in Germany a few short weeks ago. This was the initial spark for the production of the new compact car generation in five plants on three continents.

“With the new A-Class, we start the production of our vehicles in an unrivalled ramp-up cascade – in top quality and within a very short time line. After Rastatt, the Kecskemét plant has now also successfully managed the start of production. Our proven production strategy pays out”, says Markus Schäfer, Member of the Divisional Board of Mercedes-Benz Cars, Production and Supply Chain. He congratulated site manager Christian Wolff and his team on the first A-Class “made in the Mercedes-Benz Kecskemét Plant”.

“Our team in Kecskemét is delighted with the successful ramp-up of the new A-Class. With the new model we are the first location outside of Germany, where the innovative A-Class rolls off the production line”, says Christian Wolff, CEO and Site Manager of Mercedes-Benz Manufacturing Hungary Kft.

The new A-Class is the first model in the fourth generation of compact cars, and replaces the preceding model produced since 2012. The family of compact cars currently comprises five models: A-Class, B-Class, CLA, CLA Shooting Brake, and GLA. An all-new sixth compact model was also recently presented at the trade fair in Beijing: The new long wheelbase A-Class saloon of the current generation is specially designed to meet the needs of Chinese customers. The new compact car family is to be expanded to a total of eight models.

For the start of production of the A-Class, apprentices from the Rastatt plant produced a steering wheel model using modern additive production processes (3D printing). The steering wheel has a screen on which employees can upload messages for the next plant in the ramp-up cascade. The model is passed on from plant to plant like a baton and will therefore travel once around the world. The Kecskemét team was delighted about the greeting of the colleagues from Rastatt and likewise prepared a message for the next plant in the ramp-up cascade. The new A-Class will be launched next at the Finnish production partner Valmet Automotive in Uusikaupunki.

New A-Class coming off the line in Kecskemét
The ramp-up of the new A-Class sets a new milestone at the Kecskemét location. It is the first A-Class to roll off the line in Hungary and replaces the production of the current B-Class. With the new A-Class, together with the CLA and CLA Shooting Brake, the Hungarian plant continues to feature an attractive model range.

For the new compact car generation a new body-in-white shop covering an area of 99,000 m2 equipped with state-of-the-art technologies was built at the Kecskemét plant. As part of the total invest, there were also upgrades to the existing plant. For example, new robots for surface treatment were installed. The expansions allow producing the new compact car generation even more flexibly and efficiently. At the same time, the role of the location in the global Mercedes-Benz Cars production network was strengthened further.

Driverless Transport Systems (DTS) deliver exactly the components needed for the individual vehicles from the logistics to the assembly line of the new A-Class. This shopping cart system not only shortens the distances the employees have to cover, but thanks to the fast and simple control method – one look into the shopping cart shows whether all parts were installed – is also highly efficient for quality assurance.

Source: Daimler AG